Question

How does an electric kettle know when to switch off?

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Answer

Through a bimetallic strip and a small steam channel — an entirely mechanical arrangement with no electronics or temperature sensor involved.

The bimetallic strip is the key component. It is two different metals bonded together, chosen because they expand at different rates when heated. Because one side expands more than the other, the strip has no choice but to bend as it warms. Heat it enough and it snaps decisively to a curved position, and that movement physically opens the switch contacts.

The clever part is where the steam goes. A kettle does not measure the water temperature at all. Instead, a narrow tube runs from just above the water level, up through the handle, to a small chamber containing the bimetallic strip — usually near the base of the handle or under the lid catch.

While the water is heating, little steam is produced. Once it reaches a rolling boil, steam is generated rapidly, travels up the channel, and floods the chamber. Steam at 100°C heats the strip quickly, it flexes, and the switch trips.

So the kettle detects boiling rather than temperature — a much simpler and more reliable thing to sense mechanically.

This explains several familiar behaviours:

Leaving the lid open stops it switching off. Steam escapes rather than being channelled to the strip. Kettles have a separate dry-boil protection thermostat in the base as a safety backstop.

A kettle boiling at altitude switches off at a lower temperature, because water boils cooler — it is still detecting boiling, just boiling at 90°C.

Blocked or limescaled steam channels cause a kettle to boil on and on, one of the most common faults.

A second bimetallic thermostat clamped against the heating element protects against boiling dry, cutting power if the element overheats. The same principle appears in irons, toasters and older thermostats.

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